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TD-1575 Automatic Toilet Paper Rewinding Production Line

Core Abstract: The TD-1575 Automatic Toilet Paper Rewinding Production Line is an advanced, high-efficiency system designed for rewinding, perforating, embossing, and glue-sealing jumbo paper rolls into finished toilet paper rolls. Ideal for household paper processing plants and cross-border paper product suppliers, it features a smart PLC touch screen system, core/coreless production modes, tension-optimized rewinding technology, and a stable output speed of 150-280 m/min, providing a reliable, cost-effective solution for automated tissue production.

I. Product Overview

Item Details
Product Name Automatic Toilet Paper Rewinding Production Line
Model TD-1575
Purpose Rewinds, perforates, embosses, and glue-seals jumbo parent rolls into finished toilet paper rolls; compatible with cutting and packaging machines to form a complete production line
Applicable Products Cored & coreless toilet paper rolls, household bathroom tissue, hotel & commercial rolls
Operation Mode PLC programmable control system, touch screen human-machine interface
Applicable Industries Tissue processing plants, paper product manufacturers, foreign trade paper mills, cross-border e-commerce paper suppliers

II. Core Advantages

  1. PLC Smart Programmable Control System: Equipped with an upgradeable computer programming system, variable frequency speed regulation, and automatic electronic braking. Features full-process touch screen parameter settings and automatic fault alerts for low operational thresholds.
  2. Coreless Rewinding Molding Technology: Utilizes air-column molding technology for fast rewinding and compact, aesthetic roll formation. Supports both cored and coreless production modes to adapt to diverse product lines.
  3. New Tail-Gliding & Edge-Trimming Process: Automatically completes edge trimming, gluing, and sealing simultaneously. Leaves a 10-15mm paper tail on the finished product for easy tearing, reducing raw material waste and lowering production costs.
  4. Tight-to-Loose Rewinding Logic: Implements a progressive tension logic (tight to loose during rewinding) to prevent core loosening or unwinding during long-term storage, ensuring superior product storage stability.
  5. Paper Break Automatic Stop Protection: Real-time paper monitoring automatically halts the equipment upon paper breakage, minimizing material waste and ensuring high-speed operational stability.
  6. High-Precision Perforation and Embossing: Features a spiral perforation blade with low noise and adjustable perforation pitch, paired with a steel-to-wool embossing roller for clear, three-dimensional patterns (optional scent-adding device available).
  7. Pneumatic Feeding & Tension Adjustment: Three-layer synchronous paper-feeding frame with pneumatic jumbo roll lifting. Each paper layer features independent tension adjustment and inching threading modes for simple, safe roll changes.

III. Technical Parameters

Parameter Name Specification Value
Model TD-1575
Finished Product Type Cored / Coreless toilet paper rolls
Raw Paper GSM 12‑40 g/m²
Max. Parent Roll Width 1800 mm
Parent Roll Diameter 1200 mm
Parent Roll Core Diameter 76 mm
Finished Roll Outer Diameter 50‑180 mm
Finished Roll Core Diameter 30‑55 mm
Perforation Pitch Adjustable 80‑220mm / 150‑300mm
Embossing Method Steel‑to‑Wool roller embossing
Scent-adding Device Optional
Control Mode PLC + Touch Screen HMI (Upgradeable system)
Production Speed 150‑280 m/min
Total Power 4 KW
Voltage 3 Phase 380V, 50HZ
Required Air Pressure 0.5 Mpa
Machine Dimensions 6500 * 3400 * 1800 mm
Machine Weight 500 KG
Standard Spare Parts 2 Perforation blades, 1 Round cutting blade

Optional Matching Equipment - TD‑BSP01 Log Saw Cutter: Cutting speed 50‑100 cuts/min, servo PLC control - TD‑JZ Automatic Toilet Paper Packaging Machine: Capacity 15‑20 packs/min, power 2KW

IV. Operation Process

  1. Power & Air Supply: Connect 3-phase 380V power supply and external air compressor, ensuring stable air pressure at 0.5Mpa.
  2. Material Loading & Paper Threading: Use the pneumatic mechanism to load jumbo parent rolls onto the rear frame, complete paper threading, and configure tension parameters for each layer.
  3. Parameter Setting: Enter target finished roll diameter, perforation pitch, production speed, and cored/coreless mode on the touch screen; configure embossing and gluing settings.
  4. Automatic Rewinding Production: The equipment automatically rewinds, perforates, and embosses. Upon reaching the target diameter, it automatically trims edges, glues, seals tails, and discharges the finished roll before resetting for the next cycle.
  5. Post-Processing: Transfer output logs to the log saw cutter for single-roll slicing, then feed them into the automatic packaging machine for final packaging and warehousing.

V. Sales Suggestions & FAQ

Sales Suggestions

  1. Highlight Cost Reduction & Product Quality: Target small and medium-sized tissue factories by emphasizing zero-waste tail gluing and anti-loosening rewinding logic, minimizing raw material waste and maximizing shelf appeal.
  2. Emphasize Automation & Labor Savings: Contrast with traditional basic rewinders by highlighting full PLC automation and paper-break protection to reduce manual attendance and labor costs. Offer complete line solutions (Rewinder + Log Cutter + Packer).
  3. Target Foreign Trade Customers: Emphasize multi-spec switching (cored/coreless) and customizable perforation/embossing styles to suit diverse international market standards.

Frequently Asked Questions

Q1: Can the machine start production immediately upon plugging in? A1: No. This is a pneumatically assisted device; customers must supply their own air compressor ensuring 0.5Mpa air pressure, along with jumbo parent rolls.

Q2: Can the machine produce coreless toilet rolls? A2: Yes, it features a built-in coreless rewinding system that allows switching between cored and coreless modes directly on the touch screen without extra modifications.

Q3: Is the perforation pitch adjustable? A3: Yes, the perforation pitch is adjustable within 80‑220mm and 150‑300mm ranges via simple touch-screen parameter adjustments to suit various roll specifications.

Q4: What other equipment is needed for a complete production line? A4: The TD-1575 is the rewinding host that outputs large logs. To get individual rolls, pair it with the TD-BSP01 Log Saw Cutter; to automate packaging, add the TD-JZ Automatic Packaging Machine.

VI. Media & Materials

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